Laser beam containment system

ABSTRACT

A laser beam containment system includes a number of optics that direct a laser beam produced by a laser beam source along a path to a point of application of the laser beam. One or more hollow tubes are positioned in an arrangement such that the laser beam passes through the hollow tubes. The hollow tubes are also adjustably positioned relative to the laser beam objects to allow for access to the optics for maintenance and adjustment of the optics. Locking mechanisms provide control of the adjustment features of the containment tubes.

BACKGROUND

High energy laser radiation is used in various manufacturing operations such as perforation of cigarette paper used in the manufacture of cigarettes. During manufacturing operations using a laser beam, the beam is generally directed along a path to a point of application, where the beam's energy can be focused and used to perform an operation on a workpiece such as producing a hole through cigarette paper. Various optics are used to direct and control the laser beam such that the desired results are achieved. Such optics can include bending mirrors, shutter assemblies, beam expanders and beam contractors, rotating, multi-faceted mirrors capable of dividing the laser beam into multiple output laser beams and scanning the output laser beams across a desired arc, collimating lenses and focusing lenses.

A laser beam having sufficient energy to perform a manufacturing operation such as perforation of cigarette paper has the potential to present a hazard to an operator if the operator comes into contact with the laser beam somewhere along its path from the laser beam source to its point of application. For example, maintenance and adjustment of the optics used to direct and control the laser beam could result in an operator coming into contact with the laser beam along its path.

SUMMARY

In an arrangement according to one embodiment, a laser beam containment system protects a user from unauthorized or unintentional exposure to the laser radiation. A laser beam containment system according to one embodiment includes a plurality of optics, including but not limited to flat mirrors, that direct a laser beam produced by a laser beam source along a path to a point of application of the laser beam. One or more hollow tubes are positioned in an arrangement wherein the laser beam passes through the hollow tubes. At least one of the hollow tubes is adjustably positioned relative to at least one of the optics to allow for access to the optic for at least one of maintenance and adjustment of the optic.

BRIEF DESCRIPTION OF THE DRAWING FIGURES

FIG. 1 illustrates an arrangement of hollow laser beam containment tubes according to an embodiment.

FIG. 2 illustrates a portion of one of the hollow tubes from FIG. 1 adjustably positioned to allow access to a laser mirror.

FIG. 3 illustrates a portion of a hollow tube from the arrangement shown in FIG. 1, and illustrates the positioning of a laser beam alignment device within the hollow tube.

FIG. 4 illustrates an arrangement of hollow laser beam containment tubes and laser beam optics defining two paths for laser beams being emitted from a laser beam source.

DETAILED DESCRIPTION

Referring initially to FIG. 1, an arrangement for a laser beam containment system according to an embodiment includes hollow containment tubes 22 a, 22 b and 22 c, laser beam bending blocks 32 a and 32 b containing mirrors 34 a and 34 b, and a pivotally mounted target block assembly 20 that is pivotally mounted to laser beam bending block 32 b. While tubes having a square cross-section are shown in the drawings, the tubes can have any desired configuration such as round, rectangular, etc.

As shown in FIG. 1, a first end of the hollow tube 22 a fits over a flange 10 protruding from an output port on a laser generating device, such as a PRC 3000 watt dual beam GE mode laser (shown in FIG. 4), manufactured by PRC Corporation, Landing, N.J. The end of the hollow tube 22 a that fits over the flange 10 can be retained in position relative to the flange through the use of a slot 22 a′ in the hollow tube 22 a and a clasp 12 extending from the flange 10, which can be mated and held in position relative to each other using a padlock 14. As shown in FIG. 1, the opposite end of the hollow tube 22 a fits over a flange 33 a of the laser beam bending block 32 a, which houses bending mirror 34 a.

A laser beam emitted from the laser source 100, shown in FIG. 4, travels through the hollow tube 22 a and is reflected off of the bending mirror 34 a within the housing or bending block 32 a. A further hollow tube 22 b slides over flange 33 a of the bending block 32 a on a side of the bending block 32 a that is orthogonal to the side receiving the incoming laser beam, or at another angle to the side receiving the incoming laser beam depending on the arrangement and particular type of optic mounted within the bending block. As shown in FIG. 1, the opposite end of the hollow tube 22 b from the end that fits over the flange 33 a of bending block 32 a, fits over another hollow tube portion formed from a solid bar 25 having a longitudinal laser beam passage 25″ bored through the center. The laser beam reflected from bending mirror 34 a within laser beam bending block 32 a travels through the hollow tube 22 b and through the passage 25″.

As best seen in FIG. 2, the end of bar 25 opposite from the end 25 a that fits within hollow tube 22 b, is pivotally mounted by a hinged mechanism 42, 44 to another laser beam bending block 32 b containing a bending mirror 34 b. The pivotal mounting of the bar 25 allows the assembly 20 to be pivoted from a position wherein the central longitudinal passage 25″ is aligned with an opening 32 b′ and bending mirror 34 b within laser beam bending block 32 b, to a position where the bar 25 is moved away from the opening 32 b′ to allow for access to the bending mirror 34 b. As further shown in FIG. 2, the opening 32 b′ in bending block 32 b is provided with an O-ring dust seal 35 that seals against the end face of the end 25 b of the bar 25.

As shown in FIG. 2, the assembly 20 also includes a sleeve 26 that is slidably mounted on the bar 25 and adapted to be moved from the one end 25 b (shown in FIG. 3) of the bar 25 toward and away from the opposite end 25 a of the bar 25. A transverse passageway 25′, shown in FIG. 3, extends through the end 25 b of bar 25 and intersects the longitudinal passageway 25″ through the bar 25. The transverse passageway 25′ is adapted to receive a target block 52 that is used for alignment of the laser beam passing between bending mirror 34 a and bending mirror 34 b and through the hollow tube 22 b and the longitudinal passageway 25″ of bar 25.

As shown in FIG. 3, an alignment procedure for aligning the laser beam passing between bending mirrors 34 a and 34 b can be performed by sliding the sleeve 26 from the end 25 b of bar 25 toward the end 25 a of bar 25 in order to uncover the transverse passageway 25′. A target block 52 can then be lowered into the transverse passageway 25′ during the alignment procedure. A marking device such as a wood tongue depressor 62 is then positioned relative to the target block 52, and the laser beam turned on for a short time with the result that cross-hairs formed by the target block 52 are burned into the wood marking device 62. This enables an operator to make adjustments to ensure that the laser beam traveling from bending mirror 34 a to bending mirror 34 b is properly positioned relative to the containment tube 22 b and pivotable assembly 20.

During normal operation when neither maintenance nor alignment of the laser beam are being performed, the hollow tube 22 b and bar 25 can be retained in position by installing a locking sleeve or shield 72 on the outside of bar 25 between an end of the slidable sleeve 26 and the end of the hollow tube 22 b, as shown in FIG. 1. The locking sleeve 72 can be retained in position through the use of a latch assembly 72 a, 72 b, thus preventing the sliding sleeve 26 from being moved away from the end 25 b of the bar 25, and preventing hollow tube 22 b from being moved off of the flange 33 a of laser beam bending block 32 a since the distance between bending block 32 a and bending block 32 b is fixed as a result of the overall system constraints, such as shown in FIG. 4.

As shown in FIG. 4, an arrangement according to one embodiment of the invention directs two separate laser beams from a laser source 100 to a multiplexer 200 that contains two rotating multi-faceted mirrors (not shown) for dividing the laser beams and scanning them across further downstream optics. As shown in FIG. 4, laser beams exiting the laser source 100 travel through the interiors of hollow tubes 22 a, 22 b, 22 c, 22 d, 22 e, 22 f, 22 g, and 22 h, and through pivoting target block assemblies 20 that are provided along the paths between each of the bending mirrors 32 to allow for alignment and maintenance of the mirrors.

In operation of the arrangement shown in FIG. 4, laser beam radiation exits the laser generating device 100 and enters a first hollow containment tube 22 a, 22 e until it reaches a first bending mirror block 32. As shown in the embodiment of FIG. 1, an arrangement for connecting the tubes 22 a, 22 e includes flange 10 on the laser beam source 100 and flange 33 a on the first bending block 32 a, which mate with opposite ends of the first hollow tube 22 a. Tubes 22 a, 22 e can be held on the flange 10 by a locking arrangement such as a projection on flange 10 passing through a slot 22 a′ at one end of the hollow tube 22 a and a retaining device such as a padlock 14 to retain the hollow tube 22 a in position between the laser source 100 and the first bending mirror 34 a.

The laser beam reflected from the first bending mirror 34 a travels through the interior of hollow tube 22 b and through the center longitudinal passageway 25″ in bar 25 between the reflective surfaces of the mirrors 34 a and 34 b. One end of the hollow tube 22 b is captured on the flange 33 a of laser beam bending block 32 a, and the opposite end of the hollow tube 22 b fits telescopically over an end of the bar 25. A pushbutton release 27 is provided at the end 25 a of bar 25 to retain the hollow tube 22 b in position over the flange 33 a of laser beam bending block 32 a. Release of the pushbutton 27 allows the sleeve 22 b to be slid telescopically over the outside surface of bar 25 and removed from engagement with the laser beam bending block 32 a. However, as discussed above, a locking sleeve 72 can be positioned between the end of hollow tube 22 b and outer sleeve 26 on the bar 25 to prevent movement of either the sleeve 26 or the hollow tube 22 b.

In an initial alignment procedure, bending mirror 34 a can be aligned with bending mirror 34 b by first removing the locking sleeve 72 from between hollow tube 22 b and outer sleeve 26 of the bar 25 in order to allow the sleeve 26 to be slid out of the way to provide access to the transverse passageway 25′ through bar 25. Furthermore, removal of the locking sleeve 72 and release of pushbutton 27 allows the hollow tube 22 b to be slid off of the flange 33 a of laser beam bending block 32 a, and the assembly 20 can then be pivoted about hinge mechanism 42, 44 to provide access to bending mirror 34 b within the laser beam bending block 32 b.

Although the arrangement according to an embodiment of the invention shown in FIG. 1 shows containment of the laser beam passing between bending mirrors 34 a and 34 b as achieved by a hollow tube 22 b that fits telescopically over a bar 25, it will be recognized that other arrangements could include more than one hollow tube and/or bar that are adjustably positioned relative to each other and can be locked in place relative to each other using different mechanisms in order to control access to the path of the laser beam and the laser beam optics for alignment and/or maintenance. Other alternative embodiments could include the hollow containment tube portions fitting within openings in the laser beam bending blocks rather then over flanges that extend from the laser beam bending blocks.

Although the invention has been described with reference to the foregoing embodiments, it will be recognized that alternative arrangements and embodiments can be provided for controlling access to the laser beam and the laser beam optics without departing from the spirit and scope of the claims that are appended. 

1. A laser beam containment system, comprising: a plurality of optics that direct a laser beam produced by a laser beam source along a path to a point of application of said laser beam, one or more hollow tubes that are positioned in an arrangement wherein said laser beam passes through said hollow tubes, at least one of said hollow tubes being adjustably positioned relative to at least one of said optics to allow for access to said at least one optic for at least one of maintenance and adjustment of said optic.
 2. The laser beam containment system of claim 1, wherein said at least one hollow tube includes a first portion that is pivotally attached to a housing for one of said optics, and a second portion adapted to be detachably connected to a housing for another of said optics.
 3. The laser beam containment system of claim 1, wherein said one or more adjustably positioned hollow tubes are adapted to be releasably locked in position relative to said optics and said laser beam path to prevents access to said optics and laser beam path.
 4. The laser beam containment system of claim 1, wherein said at least one hollow tube comprises: a first portion and a second portion, said second portion telescoping relative to said first portion
 5. The laser beam containment system of claim 4, further including a locking device that prevents movement of said first portion relative to said second portion.
 6. The laser beam containment system of claim 1, wherein said at least one hollow tube comprises a first portion and a second portion adjustably positioned relative to said first portion, said first portion comprising a bar with a passage therethrough for said laser beam, and a first end of said second portion fitting over a first end of said first portion.
 7. The laser beam containment system of claim 6, further including a locking device that prevents movement of said first portion relative to said second portion.
 8. The laser beam containment system of claim 6 wherein a second end of said first portion is pivotally mounted to a housing for one of said optics, and an end of said second portion opposite from said first end of said second portion is detachably connected to a housing for another one of said optics.
 9. The laser beam containment system of claim 1, wherein said at least one hollow tube comprises a portion pivotally mounted to a housing for said at least one optic, said portion comprising a longitudinal passageway for said laser beam, and a transverse passageway adapted to position an alignment device in the path of said laser beam.
 10. The laser beam containment system of claim 1, wherein said at least one hollow tube comprises at least a first portion and a second portion adjustably positioned relative to said first portion, said first portion also being adjustably positioned relative to a first one of said optics, and said second portion being adjustably positioned relative to a second one of said optics, and a locking device adapted to prevent movement of said first portion relative to said second portion, wherein movement of said first portion relative to said first optic and movement of said second portion relative to said second optic is also prevented.
 11. The laser beam containment system of claim 10, wherein said first portion comprises a bar with a passage therethrough for said laser beam, and a first end of said second portion fits telescopically over a first end of said first portion, a second end of said first portion being pivotally mounted to a housing for said first optic, and an end of said second portion opposite from said first end being detachably connected to a housing for said second optic.
 12. The laser beam containment system of claim 11, wherein said bar further includes a transverse passageway adapted to position an alignment device in the path of said laser beam.
 13. The laser beam containment system of claim 12, wherein said first portion further includes a first sleeve adapted to be moved from a position covering said transverse passageway to a position wherein said transverse passageway is accessible.
 14. The laser beam containment system of claim 13, wherein said locking device comprises a second sleeve positionable over said first portion to prevent movement of said first sleeve from said position covering said transverse passageway.
 15. A laser beam containment system, comprising: a mirror that deflects a laser beam from a first path to a second path, a hollow tube surrounding the first path, said hollow tube being adjustably positioned relative to said mirror to allow for access to said mirror for at least one of maintenance and adjustment of said mirror.
 16. A method of aligning laser beam optics relative to each other wherein a laser beam traveling between said optics passes through a protective sleeve that prevents unintentional or unauthorized contact with the laser beam and with the laser beam optics, said protective sleeve having a longitudinal passageway therethrough for passage of the laser beam and a transverse passageway therethrough sized to receive and position a beam alignment device in the path of said laser beam, said protective sleeve having a first portion and a second portion that is adjustably positioned relative to said first portion, and a covering member being slidably mounted on said first portion to selectively cover and uncover said transverse passageway, the method comprising: releasing a locking member that prevents movement of said covering member and prevents movement of said second portion relative to said first portion, sliding said cover member along said first portion to uncover said transverse passageway, placing a target block within said transverse passageway in the path of said laser beam, determining the position of said laser beam by burning a beam imprint on a member inserted into said target block, and adjusting said laser beam optics based on said determined laser beam position.
 17. The method of claim 16, further including: sliding said second portion telescopically over said first portion to release engagement of said second portion with a housing of one of said optics, and pivoting said first portion relative to a housing of another one of said optics to move said first and second portions of said protective sleeve out of the path of said laser beam.
 18. A method of perforating cigarette paper using a laser, comprising: deflecting a laser beam from a first path to a second path before focusing the laser beam onto the cigarette paper to form a hole in the cigarette paper, wherein at least one of the first and second paths is surrounded by a hollow tube; selectively adjusting said at least one of said first and second paths of said laser beam by sliding a first portion of said hollow tube relative to a second portion of said hollow tube to gain access to one or more optics positioned along said at least one of said first and second paths, and adjusting said one or more optics as desired.
 19. The method according to claim 18, further including releasing a locking member that prevents movement of said second portion relative to said first portion, sliding said first and second portions relative to each other to uncover a transverse passageway through said hollow tube, placing a target block within said transverse passageway in the path of said laser beam, determining the position of said laser beam by burning a beam imprint on a member inserted into said target block, and adjusting said one or more optics based on said determined laser beam position.
 20. A method of perforating cigarette paper using a laser, comprising: deflecting a laser beam from a first path to a second path using a mirror before focusing the laser beam onto the cigarette paper to form a hole in the cigarette paper, wherein at least one of the first and second paths is surrounded by a hollow tube; selectively accessing said mirror for at least one of maintenance or adjustment of said mirror by selectively pivoting said hollow tube about a hinged connection of said hollow tube to a housing for said mirror. 